Our thanks to the committee for giving us the opportunity to express our views on these issues, which are crucial for our company.
Since 1942, the Groupe LAR has specialized in the design, manufacture and installation of very large-scale welded fabrications. Our main clients are in the hydroelectric, aluminum and mining sectors. The Groupe LAR serves all Canadian provinces and occasionally does work abroad. We have three plants in Quebec and one in British Columbia. Our head office, where more than 250 people are employed, is located in Métabetchouan, in Saguenay—Lac Saint-Jean, Quebec. We buy most of our steel in Canada and that steel is the raw material in the manufacture of our products. The steel is normally bought in the form of plate.
The price of steel has held between $0.40 and $0.60 per pound for a long time, both in Canada and abroad. Now, the price in Canada is over $1, whereas it is about $0.60-$0.70 on the world market. The Canadian market is therefore out of balance with the world market.
After the American president’s announcement of a 25% surtax on Canadian steel, American clients began to buy as much Canadian steel as possible before the surtax came into effect. At the same time, Canadian steel suppliers rushed to increase the price of their steel, and, because of the rare circumstances caused by the massive purchases by American clients and various other reasons, the price now hovers around $1.
As of now, it is very difficult to obtain steel from Canadian suppliers because their stocks are low and because of the per-pound price which is now moving past $1. In addition, for the majority of our clients, clauses adjusting the price of steel are not allowed.
Groupe LAR needs steel in order to fulfill our contracts, but there are insufficient stocks in Canada. In our recent tendering process, all Canadian steel mills, except one, replied that they had run out of inventory and they did not even bid. The only one to do so asked for a price above $1, with delivery in at least seven months, where normally it’s a few weeks.
The financial risks for companies in the industrial sector will increase greatly if the price of steel becomes more volatile. Financial products to cover this kind of risk—options and futures contracts—are underdeveloped in this sector. The market does not willingly accept price adjustment clauses. Both could become major concerns in the future.
If the price of Canadian steel remains out of line and if our government imposes tariffs in order to protect it, Canadian manufacturers will have to pay so much that it will be very difficult for them to remain competitive globally, wherever the steel comes from. It is important to keep in mind that large companies do business with the lowest bidder, whether from China, America, Canada or anywhere else. So some Canadian suppliers could end up considering moving their production to other countries in order to remain competitive.
All this raises two questions. First, will finished steel products coming into Canada from our foreign competitors also be taxed to take into account the new tariffs that protect the price of Canadian steel?
Second, will refund programs be flexible enough to allow Canadian suppliers to remain competitive on the world market?
In summary, we believe that imposing tariffs on imports would be appropriate if the price of Canadian steel were competitive, but that is not the case. As Canadian suppliers, we are harmed by the situation and forced to pay too much for our raw material, which means that we can no longer be competitive.
I am now ready to answer your questions.
The Groupe Proco is a general and specialist contractor with a head office located in Saint-Nazaire, in Saguenay—Lac Saint-Jean, Quebec. In total, the Groupe Proco has 325 employees on different construction sites in Quebec.
Our main raw material is steel. Each year, we buy around $20 million worth of steel from the United States, from Canada and from Europe. Our sales come to $85 million. We have two main operations. The first is a construction company that installs metal structures. The second is a manufacturing company that mostly manufactures steel structures, bridge structures, welded products and industrial structures.
The customs tariffs imposed in recent months first had a direct consequence on the price of our raw material, especially for projects requiring the rapid supply of plates that are relatively thick and long. Historically, these plates come from the United States, where they are available with a short delivery time. In recent months, the price of that raw material went from $0.60 per pound to $1 per pound in August 2018. This is an increase over and above the 25% in surtaxes, because it results from a combination of factors, including a decrease in the stock of raw material caused by the uncertainties of a trade war. In Quebec, the steel market has reacted to this new reality, and the price of steel coming from Europe is now similar to the price of American steel. Shaped steel structures have gone from about $0.50 per pound to $0.65 per pound.
We are also seeing direct impacts on the profitability of our contracts. We complete between 80 and 100 contracts per year, almost all of them requiring steel. We signed contracts last April, May and June on the basis of the price of steel at the time. The steel for those contracts arrived in Canada after July 1, and we had to absorb the increased costs of this raw material, without being able to recover them from our customers. This meant significant and direct financial losses for our company in the order of several hundred thousand dollars. Of course, we explored the possibility of being compensated through a surtax refund request but, at first sight, it seems difficult to do so because the increase in the price of steel is not solely due to the tariffs. In addition, Canadian distributors are hesitant to provide us with the exact amount they paid in surtaxes because, in so doing, they would reveal their cost price and their profit margins.
There have also been implications on large development projects in Canada. We regularly assist a number of major project developers to determine the construction budgets for their future projects. I am thinking of mining projects like Mason Graphite, Arianne Phosphate, Rio Tinto Alcan, Métaux BlackRock and Nemaska Lithium, and of the Réseau express métropolitain (REM) project. All those projects have a major use of steel in common. The budgets that we have developed with those clients and submitted in recent years are now all underestimated. As you know, those budgets are used by the developers to establish the feasibility of their projects and to secure the financing they require. We are very much afraid that the cost increases in the supply of steel to Quebec and Canada will harm the implementation of projects like these that create jobs and wealth.
I must also mention the major adverse effects on the competitiveness of Canadian manufacturers. The world price of steel, in Asia, India and Europe, seems to be hovering around $0.60 per pound instead of $1. There is therefore a strong possibility, more likely a certainty, that the steel components in future major construction projects in Canada will be manufactured abroad, given the cheaper supply. The increased cost of steel in Canada will force developers of major projects to go to foreign suppliers despite the significant capacity of Canadian manufacturers. We are already hearing some developers raise this possibility. Given this possible threat, and if the situation surrounding the price of steel does not change, we will have no other choice but to consider moving our production to a location where steel is more easily available.
Thank you very much.
:
Thank you very much. I'm glad to be here.
Good morning and thank you again. My name is Mike Bilton. I'm the co-chairman of the Canadian Association of Moldmakers.
CAMM, as we call it, represents a member base that carries one of the most in-demand skilled trades to the success and prosperity of our valued automotive sector and manufacturing. We support, facilitate business opportunities, educate and foster over 215 tier two level tool and mould shops in Canada, including 13,000 plus proud and highly skilled tradespersons across Ontario, Quebec and all of Canada.
Today, we are here to discuss the ongoing implications of steel and aluminum tariffs. My chairman, Jonathon, is here to speak more specifically about the direct cost implications to his business, like others, including operating and carrying costs for the tier two level.
In support, I am here, however, to discuss the other side of it, which is about how his overall cost models affect my business at the tier one level. As large parts suppliers, tier one companies are typically the customers of nearly all tier two companies, as tier three are to tier two, in the same fashion.
Of course, at the top of the chain, the actual OEMs are my customer, the auto manufacturer. It's no secret that today's OEMs' direct supply basis is constantly being challenged, with mandatory cost reduction strategies, to remain competitive in various product segments and components. Setting aside a new realm of root material tariffs, these challenges are real, as is the struggle.
Clearly, steel and aluminum are the main materials in the construction of the vehicles of today and tomorrow. That's obvious. Separate from that though, I'd like to bring light to the enormity of tooling and equipment needed to create these components and a vast array of others that all come together to create our masterpiece.
The manufacturing costs of these tooling and equipment assemblies, cells, and line side post-operative systems will often represent north of 60% of a program's budget, with very little wiggle room to eliminate waste and streamline our path to profitability, however small those margins tend to be. This is our reality.
The global movement into Industry 4.0 and now, into 5.0, which is the next generation of manufacturing as we know it, is changing at a breakneck pace. More specifically, the need for tier one manufacturing plants to morph and retool into this next-generation facility relies profoundly on implementing automated work stations to create parts and widgets. It's the out-of-control rising costs of these automated tools and equipment that I'm referring to.
The main ingredients in this tooling and equipment are indeed—you guessed it—steel and aluminum. Without a modern type of automation and shifting conventional manufacturing property and equity to this new style, there will be bad news for folks like me in tier one. Bad news means rapidly rising cost structures and falling behind in market competitiveness.
This is not to mention the burden placed on the automaker, when even their own parts suppliers are forced to close doors, which is happening, because they cannot remain profitable enough to supply. Rising operating costs are always the culprit, especially in a business that barely survives on single-digit margins.
From my perspective at the tier one level, contract pricing from our automation supplier companies is up 10% to 15% and in some cases, where steel and aluminum material content is much higher, I'm seeing increases of 25% to 35%. This is not only for automation suppliers but also for mould suppliers under our umbrella at CAMM, who are exactly the suppliers that CAMM's membership consists of. This is unacceptable.
I cannot sustain a competitive business model for my OEM customers with these increased costs in my own supply base, for which most costs are forcefully absorbed by me or the automaker. Already, direct results to a tier one supplier are elevated annual mandatory givebacks.
Trade incentive and duty relief programs and the rules by which they are to abide are unclear and not easy to follow. The administration and receipt of relief funds can take up to four to six months. These regulatory challenges are part and parcel of a continued struggle, by-products of which continue to fight to remain competitive, with a cash flow burden that forces already single-digit margins to be very stressed. Factoring unavoidable tariff costs into our pricing models to our customers upstream is even more of a challenge if we are to be considered a supplier of choice.
Our manufacturing sector is also now at the mercy of reduced government funding initiatives, such as SR and ED. As we know, reinvestment of R and D funds back into a business to allow it to partner with tier ones and automakers on advanced technologies is one of the most advanced qualities in a company to be selected as a supplier of choice by an automaker. I can assure you that it matters greatly in the eyes of the top of the automotive food chain. North American, Japanese, Chinese and Korean automakers are all alike. This is a common denominator that we're seeing.
At this time, with a broad stroke, I'd like to echo the volumes of facts and figures, points of concern, quantifiable data submissions, resources and study findings that have been passed along from our Canadian business owners and stakeholders who, without doubt, have already felt the heavy burden of the imposition of recent steel and aluminum tariffs. This is felt not only by an enormous automotive and manufacturing base but also by aviation, aerospace, military and marine industries, or pretty much every industry that requires us to rely upon a common foundation of tooling equipment materials of aluminum and steel, currently and in the future, to create product.
In closing, in consideration of South Korea's successful negotiation of steel and aluminum tariff removal with the U.S. in March 2018, the Canadian Association of Moldmakers poses this question to the federal government: What are you doing to negotiate a similar outcome to ensure the prosperity of our Canadian businesses?
Thank you.
:
Thank you, once again, to our witnesses for being here today. It's great to see you guys again. I know Jonathon and I had a chance to spend some time in Windsor this summer.
I guess the question I have—and I've heard this from all the witnesses this morning—is about how difficult it is to access any kind of duty relief or duty deferral, whatever you want to call it.
I need to understand. When we talked in the summer, the point was, “Listen. Two to three months is all we can handle—four months maximum—if this doesn't get solved.” In other words, if we don't get a deal, which would include the removal of tariffs on steel and aluminum, it's a four- to six-month-...if we qualify. How on earth are we going to survive?
We're now into month four. I would just like your thoughts. I think we're at a critical point. You guys were stressed when I talked to you in the summertime when we hadn't had this for two or three months.
Talk to us about how long we can sustain this. I'm hearing people say that they're going to move plants to the States if they can. I realize that a guy who has 20 employees can't, but somebody who has 50 million and above maybe can. Where are your actual people in your organizations?
If they're a supplier, that stuff can be done in the States, and that may be a possibility because they're trying to keep their supply chain intact as cheaply as possible for these OEMs, etc.
:
First, we would like to applaud the federal government on a good negotiation of the USMCA. That is good. There are provisions in there that will guarantee some growth and some prosperity in Canada, although we have to go on record as saying that without the removal of steel and aluminum tariffs, the agreement really isn't worth anything to us until it goes into place.
That being said, we are feeling the full brunt of the burden of the steel and aluminum tariffs, and the BDC and the EDC agreements that you have in place are really not working. They will not have the positive impact that you're looking for because they don't make financial or business sense.
We feel that taking funding from BDC is nothing more than financing the federal government. What we feel is that there's still a cost there. There is no guarantee of the removal of the tariffs. Therefore, we can't factor them out of our costs, so we're going to continue to leave them in. If those costs are left in, the equation will continue to make Canadian suppliers uncompetitive. In a very competitive market already, we will have no choice but to find and seek out other competitive measures, and right now, we're not finding those in Canada.
It will be a short time before Canadian suppliers will start to look for alternatives, and we already are. Giving us the opportunity to take loans is not a good business model, short term or long term, and we don't need it. If we want to take loans, we'll go get loans from our own banks. We don't need the government's support to support you.
First of all, I'd like to say hello to Mr. Toupin. My colleague , the MP for Jonquière, could not be here at the committee today. I know you're located in her riding. She wanted me to pass along her greetings today. She's in the House of Commons.
I want to focus on CAMM. They're here from Windsor–Essex. They were here in the spring talking about the potential impact of this, and throughout the summer we've seen and felt it in our region, very deeply. Within 30 kilometres of Windsor–Essex, there are 250 mould, tool and die makers. This is a huge employment base in our area, which has survived the most difficult time in the recession and has diversified in a way that has created jobs, only to find those jobs under threat once again. Four or five of the largest mould makers in North America are in our region. I think we heard from Mr. Bilton that we're talking about 13,000 jobs in our region alone, in this sector alone, that are impacted.
I want to talk about the action that's needed, the meaningful action that is needed. I think we heard quite clearly from Mr. Azzopardi what's not working. We had a town hall in the middle of the summer, with 300 people who came at a moment's notice to talk about the impact on their businesses.
Mr. Azzopardi, could you update us on where they're at now and what you think needs to be done to support the sector?
:
Thank you, Ms. Ramsey. Thank you for all the support you bring us. We really appreciate it. We've had a lot of support over the summer. I'm trying to figure out how to work through this.
What we've seen, and where we feel the government can do better, is in its support of SIF, the strategic innovation fund. It is specifically targeted to steel and aluminum producers, and it is falling short. We believe that it's focused on the wrong area. Right now it's focused on steel and aluminum producers. The unfortunate thing is that what we've seen with steel and aluminum producers is that there's no appetite for expanding supply and demand.
Since World War II, we have been monitoring steel, and steel has now become commoditized, while the industry has over the years seen a lot of consolidation. With supply and demand, to be kept in check, will not see any new foundries being put online. This funding, right now, we believe, is not having the impact they would like to see, and it should be broadened and opened up more to the tier one and tier two steel and aluminum foundries.
We believe that if you are going to enter into an agreement with the U.S. and Mexico, your job is not done until you can answer the following questions.
What is the government's plan to protect its borders against the countries that want to import into Canada to get access to the U.S. and Mexico? What are you going to do to protect our borders against low-cost countries that want to take advantage of Canadian companies, countries that want nothing more than to gain access and not employ Canadians? How does the Canadian government plan to protect us against steel fabrication from low-cost countries that use government subsidies fuelled by low-cost labour to gain a foothold or a controlling interest in Canada? What is the long-term strategy for manufacturing in Canada to export to the USMCA partners and other countries when we continue to reduce government funding for SMEs and virtually eliminate SMEs from SIF by moving the threshold from $2 million to $10 million minimum for projects? You're basically telegraphing to us that you do not want SMEs in Canada, because we can't even reach that minimum threshold. Why are you reducing our access to the SR and ED program by eliminating capital expenditure and continuing to reduce the minimum number for proxy? Why are you removing GOA funding from our two largest trading partners, Mexico and the U.S.?
Why are you creating an uncompetitive tax environment for Canadian companies against other global jurisdictions? Our combined tax rate of above 26.5% is a higher personal tax rate than that of the other partners we're trying to compete with, and now you're eliminating income splitting. The accelerated depreciation program for equipment purchases is being reduced to below the rate our largest trading partner has to pay, while you are supporting programs that make us less competitive, like cap and trade and carbon tax, which the global jurisdictions we're trying to compete with do not have to consider—this when Canada is a net consumer, not a net producer, of carbon gases.
We feel that, in a lot of cases, the federal government is not using its time wisely and is putting in strategies that do not add value and that aren't supporting the largest GDP contributor and employer in Canada.
I am delighted to see my friends from the Lac-Saint-Jean region. I certainly would not have missed this opportunity to meet you and talk with you. Thank you again for appearing before this committee.
As we know, as of June 1, 2018, there has been an exemption from this unfair and unjustified surtax imposed by the United States and their unpredictable president.
Mr. Thibeault and Mr. Toupin, I am going to try to make my questions as short as I can, in order to give you more time to answer them.
The Government of Canada is taking in about $2.5 billion per year from the surtaxes. In your opinion, how should we use that money to help the industry, particularly in the Lac-Saint-Jean region?
We have four plants in Canada. We must not forget that we are captive in a way, we are subject to the political risks and tax laws specific to Canada. As soon as a company has a foothold in the United States or elsewhere, it diversifies the political and tax risks. When the United States relaxed tax measures for SMEs, there was an advantage for companies to consider having a foothold there. The same applies to political risks.
Being captive of only one country increases the risks. Diversifying them in other countries makes room for flexibility to ship products to the United States or to another country, such as Brazil. It is easier to manage the risks, but the risks are there.
As you said earlier, we are first and foremost patriots. We come from a region. We want to create jobs in our regions. That is the mission we have set for ourselves. As soon as things become unmanageable from a tax or political standpoint, of course we will have to explore other options.
:
I think we've heard really clearly at this committee that we're in an emergency situation that requires action in a non-partisan way. The program and the things that have been rolled out are not working on the ground. They are not helping small and medium-sized enterprises, and they're not protecting Canadian jobs. We're in a position where, if we don't act urgently and quickly, the devastation is going to be widespread, certainly in my riding of Essex, in Windsor, and also in Quebec and other regions of our country. I think the entire viability of our manufacturing sector is under threat with these tariffs. We can't pat ourselves on the back about what we've achieved with the U.S. when we are still under this dire threat.
I thank you for raising the issue of a long-term manufacturing and auto strategy. We desperately need this in our country. We can't control what's happening south of the border, but we can control what's happening in our own country, and it's time we take ownership of that and go to all of you to create the solutions.
In the summer the NDP called for a national tariff task force, not to be partisan, but to say this is an emergency situation that requires all of our attention in a way that is different from what we're doing, because what we're doing isn't working.
Last, I would like to ask you about the impact on jobs. We've talked a lot about your businesses but, obviously, there are people who work in all of your shops.
Can you mould makers speak to the impact on jobs in our region and what you've seen over this difficult period of instability?
:
Mr. Chairman, members of the committee, thank you for the invitation to testify before you today.
ASW Steel Inc. is a specialty steel manufacturer located in Welland, Ontario. We are a wholly owned subsidiary of U.S.-based Union Electric Steel, a division of the publicly traded Ampco-Pittsburgh Corporation.
ASW provides 125 full-time, high-quality jobs in the Niagara Region, where manufacturing jobs are scarce and unemployment rates are the third-highest in the country, running 25% above both the national and provincial averages. These good jobs and the commerce they deliver bring fourfold downstream economic benefits to Canadians.
ASW is the only stainless steel-producing melt shop in Canada and one of only three such shops supplying stainless steel ingots throughout North America.
Commencing operations in 2012 on the site of the former Atlas Specialty Steels, ASW produces specialty steel primary products for forge shops and rolling mills. Of note, ASW will supply the stainless steel required for the production of nuclear end fittings on the Bruce Power nuclear refurbishment project. Also, we have partnered to run prototypes for the production of corrosion-resistant stainless rebar for use in bridge construction throughout Canada. Prior to ASW, these products had all been imported from abroad.
Since inception, ASW has experienced exceptional growth, reaching annual sales of $100 million in less than five years. Unfortunately, the bulk of that growth has come through the U.S. market.
With that as a backdrop, it would be an understatement to say that the imposition of 25% tariffs on Canadian steel under section 232 of the Trade Expansion Act is having a significant and adverse impact on ASW's business. Our U.S. customers cannot afford to pay outlandish tariffs on steel that was priced fairly to begin with, and margins are too thin for us to absorb such sums. Consequently, orders have been cancelled and inquiries have slowed.
While ASW has been proactive in finding new Canadian opportunities, customer approval processes take time to mature. Countermeasures are a welcome buffer. However, duty relief and drawback programs have provided temporary relief for steel users while adding little near-term benefit for ASW. The remission process is complex, and as capable government staff work hard to satisfy the conflicting needs of steel producers and users alike, supply chains are disrupted and our businesses are suffering. The steel boom being boasted south of the border is not evident at home.
In this difficult period of adjustment, we seek access to appropriate government support to prevent layoffs and other long-term consequences. While a speedy resolution to the trade impasse is the ideal solution, at this point in time our only recourse is to redirect all attention into the Canadian and international markets. To do that, we need time and our government's help.
Specifically, ASW recommends the following measures to help mitigate losses, encourage domestic consumption, and offer the time needed to adapt.
First, provide direction to all government procurement agencies to source only Canadian melted steel.
Second, provide "buy Canadian" incentives for steel melted in Canada.
Third, redistribute tariff funds to injured companies in the form of settlements for losses brought on by this illegal trade action.
Finally, provide grants to allow small and medium enterprises to adjust their product offering to satisfy Canadian needs not currently supported with domestic production.
On the last point, ASW has looked into the government's strategic innovation fund, but we fail to meet the thresholds prescribed in the program. We are preparing applications anyway and are hoping to erase these barriers to participation.
We're encouraged by the USMCA agreement. However, we fear that the U.S. trade representative favours quotas in lieu of removing tariffs. Restrictive quotas will limit growth and inhibit investment in Canadian companies. It is our opinion that any North American company prepared to invest in facilities on this continent should be rewarded with unfettered access to all of its markets. ASW strongly suggests that the government work diligently to secure a complete exclusion from the 232 actions for North American-owned entities. This must be a priority.
To conclude, Mr. Chairman, we thank the government for acting swiftly on the U.S. tariffs on steel, and we applaud the implementation of retaliatory tariffs and safeguards preventing an influx of redirected foreign steel. These have been critical and effective actions in the short term.
In the long run, however, the U.S. remains an important export market for Canadian steel producers. As tariffs continue into 2019, we will find ourselves in increasing difficulty. ASW has had the support of patient owners, but that patience is not without limits. The potential for Canada to lose a business like ASW, the only one of its kind, is real. With its 125 jobs and fourfold downstream benefits, such an eventuality would be a serious blow to an already beleaguered Niagara Region.
Thank you very much for your time. I would be pleased to take any questions you may have.
:
Boart Longyear has been around since the late 1800s. It's one of the world's leading providers of drilling services, drilling equipment and performance tooling to the mining and drilling companies.
Currently, the company is a subsidiary of an Australian parent company, but we're actually in the process of trying to re-domicile the company to Canada. The global drilling services division operates in 30 countries across the globe with a diverse mining customer base that includes copper, gold, nickel, zinc and other metals and minerals. We also sell our products to 100 countries across the globe. There are six manufacturing plants in our company, two of which are located in Canada. One of them is in Mississauga, and the other one is in North Bay. These two plants are key to our global supply force.
Boart Longyear has had a strong presence in Canada, in particular on the manufacturing side, and we've been manufacturing under these plants since the 1950s.
In Canada, we operate in seven locations, with approximately 1,000 employees across the country. This includes operations from the east to west coast: Calgary; Haileybury and a number of other locations throughout Ontario, including Sturgeon Falls and Sudbury; and Val-d'Or. Two plants are of key importance to us, given that the plant in North Bay manufactures 90% of our global supply for coring rods that are sold throughout the world. Our plant in Mississauga is the sole source for the long hole production rods that are manufactured in that facility.
We have about 71 employees in the Mississauga plant, which also includes some corporate office space. We have everything from engineering to legal finance and IT in that plant. We currently have only 46 employees dedicated to the manufacturing, given that the impact of the tariffs has reduced demand for our product. As noted on the slide, the 2018 projected use of steel is 2.8 thousand tons, whereas the capacity is 10 thousand. We are at one-third of what our total possible production is out of that plant.
Prior to the tariffs being put in place, we sourced the material for the Mississauga plant from suppliers that had distribution points in the United States. We used to receive daily truck deliveries that were just in time from these locations, which allowed us to keep low levels of inventory and reduce our cost base. Because of the tariffs, we've had to modify our flow of materials, and we are now getting these directly from Europe. They are coming directly by sea and land transportation to our plant in Mississauga. This, however, has created the need to have significant, additional inventory on hand at our Mississauga location at a significant cost, which impacts the cost of our product.
:
All right. I'm going to consolidate, then.
The steel we purchase comes from the United States. It's in a hot roll form. It is then transformed by our steel tube suppliers. We have one supplier that does this in the United States, and one supplier that does this in Canada. Both of them source the material in the U.S., because they're able to hold tolerances specific to our products that are not normal in the industry. They run specific batches for us and transform.
We've worked with the tube suppliers developing product for over 12 years. Again, that is not globally common. It's very specific to our products and process. We then import the material into Canada. It's subject to the higher cost of raw materials in the U.S. and Canada that we are seeing, because of the U.S. tariffs and the duty we pay to Canada.
So far this year, we've paid $800,000 in duties to Canada for the importation of these products. We have submitted duty drawback claims for this, and those are in process now. It's a large impact to our business. Annualized at a normal production rate, this would have a $12 million-per-year impact on us in duties.
We've seen our demand for products go down since July of this year, caused by both the raw material cost increases for the materials we buy in the U.S. and the increase in costs we have based on the tariffs we have to pass to our customers. As a result, we started three-shift production this year, which was an increase of one shift from last year. We started with the view that in 2018 we would have a 20% increase in sales volume. Once we saw these tariffs, we reduced our outlook to a one-shift production level, with potentially many weeks of idling our manufacturing plant.
It's very significant to us. The panel that spoke before talked about the flow of material coming from the U.S. and the stockpile of raw material. We are also burning through that level of material, and as we begin next year, we are unclear on the impact of tariffs, and our customers' ability to accept these cost pressures.
We've reviewed the most recent provisional safeguard measures, which will be in effect on October 25. We reviewed the materials that were identified in this process, and it appears that 94% of the tariffed material coming into Canada would be removed or we could possibly avoid the tariff. A remaining 6% of items that are currently under tariff were not listed on that safeguard measure attachment. The remaining impact to us would be about $720,000 a year. It still has some impact on us.
The most important point to leave you with is that our competitors, who also produce similar product in the world market, don't manufacture in Canada. They manufacture on other continents, and they purchase raw materials from other continents, either Europe, Asia or Latin America. When they do that, they're purchasing raw materials at a lower cost than the North American level, and they are also not subject to tariffs when they import those products into Canada or when they sell globally, where we also compete.
We are at a competitive disadvantage. We're trying to understand how long these tariff impacts will last, and we're making our decisions on where we invest, and where we recapitalize our business. Thank you.
Welded Tube is composed of two divisions—an energy division, which is OCTG, or oil country tubular goods; and industrial products for the mechanical product and also structural hulls, which is HSS. Our customer base is typically 50% Canadian and 50% U.S.A. At times, the U.S.A. market goes as high as 70%.
Given that our production facilities are located predominantly in Ontario, with one mill just over the border in Lackawanna, New York, the majority of our steel supply traditionally has been sourced by Canadian steelmakers in Ontario. Welded Tube also buys product from U.S. steel mills in Ohio and Michigan. Once the tariffs were imposed between the two countries, we rerouted all Canadian-destined products to be fully processed and produced in Canada to avoid all such tariffs.
With regard to the energy tubulars section of the plant, basically, prior to June 1, 2018, the date the U.S. tariffs went into effect, Welded Tube's entire energy tubulars production was manufactured at our casing mill in Lackawanna, New York, utilizing Canadian-produced steel from both Stelco and ArcelorMittal Dofasco. This facility produced what we call “unfinished green tube”, which was then routed to our Welland facilities and Port Colborne facilities in Ontario for further processing into the finished goods product prior to going to our customers, who reside in both Canada and the U.S.A.
Our customer base is basically looking to continue to produce in Lackawanna, but the cost of the tariff affected our costs and resulted in a loss of U.S. market share. Approximately 25% of the U.S. market share was lost to us when the tariffs were imposed.
When the U.S. tariffs were imposed on Canadian steel entering the U.S., we immediately had to reduce our Lackawanna facility from 75% to 50% capacity utilization, and 22 employees were laid off. The plant went down for four weeks between July and August. Our Welland facility basically went from 100% capacity utilization to 75%, and 45 employees were laid off, which represented 19% of the hourly workforce. In addition, we had to take out another one week of production for the same reasons.
To date, Welded Tube is having to absorb the tariffs as a cost to our U.S. business, destroying our margins and presenting a situation that is not sustainable to our U.S. market and customers. The continued existence of tariffs is eroding our customers' confidence in Welded Tube. Put simply, the longer-term viability of our business in OCTG, which is energy, is not possible in an environment of tariffs between Canada and the U.S.A.
Working with the CBSA, we have explored the feasibility of getting approval for duty relief and duty drawback. We received approval for duty relief on August 16. We are in the process of getting approval for duty drawback to cover the period before the duty relief of July 1 to August 16, when we received duty relief. The conundrum is that we are paying the Canadian government duty on Canadian steel processed by Canadian steelworkers. From July 1 to August 16, for the 1.5 months, we paid over $4 million to the Canadian government. Hopefully, we will be able to recover most of that when we receive duty drawback approvals.
In terms of the industrial side of our division, basically the market is unbelievably strong in 2018. It's at the strongest level it's been at in over 14 years. Despite that, we basically have lost 25% of our business to the shares...during this high rise in the market. The demand for U.S. tubular products is very strong. Typically, our mix between U.S. and Canada is fifty-fifty. Much of what we manufacture in the U.S. can be sourced within the U.S.A. Consequently, our shipments to the U.S.A. after June 1 are 38% lower than before June 1. Many of our commercial relationships are being strained, at best. Despite the strong market, since the U.S. tariffs on Canadian steel imposed on June 1, we have seen a 38% reduction.
In terms of the cost impact on the various tariffs to date, there have been millions of dollars in additional costs due solely to tariffs, with a 38% loss of the U.S. industrial tube business since the tariffs were imposed despite a strong demand in the market. There has been a 25% reduction of our U.S. customer base on the energy tubulars side for the same reasons. The tariffs have strained relationships with our U.S. customers that have lingering effects on long-term business. A lot of our business in the U.S. is on program work, for six months to a year on top of it, so when you lose it, you lose it.
In terms of section 232 and NAFTA, now USMCA, as you are aware, steel tariffs were not part of the USMCA. As a result, they are now being addressed by both the Canadian and U.S. governments. The hope is that the tariffs will be removed and will be replaced by some sort of quota system yet to be determined. We believe the removal of the tariffs on the part of the U.S. should be immediate as they pertain to Canada. Given that Canadian steel exports have never posed a threat to national security, the integrated nature of the U.S. and Canadian markets clearly warrants a return to the free cross-border trade of steel, pipe, and tube.
In the event that the U.S. government is unwilling to return to free trade of pipe and tube, we reluctantly support a fair quota system. Our recommendations are as follows: First, we respectfully request that constituents such as Welded Tube be invited to the table to discuss such a quota system before it's implemented.
Second, we would like to see separate quotas for the pipe and tube sectors, broken down into four subset groups: OCTG, line pipe, structural and, of course, mechanical.
The quota level for each subset should be set based on a tonnage that each producing company—not brokers or service centres—generates over a set period of time. In our particular case, we propose that it would be the first five months of 2018, before the tariffs, and that's been annualized. Setting quotas such as those for South Korea—based on the last three-year average—would not represent fairness to us. Our industry—the oil and gas market—crashed in 2015 and 2016 and as a result a number of companies were severely affected. Going back to a three-year average would not be feasible for us.
Only as an alternative to the previous recommendation would we recommend using 2017's shipments, based on what I just said about 2015 and 2016.
In the event that the quotas are imposed, we recommend that they not be hard quotas. Exceedances should be permitted, which in turn would attract a modest tariff.
Finally, we believe the Canadian government must retaliate in kind against any quotas that the U.S. invokes. Respectfully, Canadian pipe and tube producers need to be consulted prior to the Canadian government taking a stand.
Thank you, Mr. Chair.
:
Thank you, Mr. Chairman. I appreciate the attendance of the witnesses today.
I have a quick question for Mr. Clutterbuck with respect to where you've been—Atlas Steel was once a prominent plant in Welland, employing a lot of people, hundreds of people if not thousands—and how you then evolved into ASW.
The second point is about recognizing the stresses now being placed on the employees of the area, some being former Atlas workers, and what position they're finding themselves in now. Of course, moving forward, what is your strategy?
Third, you mentioned this earlier, but could you delve a bit deeper into the regional economic conditions? Niagara has taken a hit quite dramatically throughout the last decade. How are you trying to, for lack of a better word, make a return to a better economic environment throughout the region?
Finally, how is ASW somewhat of an anomaly when it comes to the overall steel and aluminum sector?
:
I will try to remember all that. Thank you for the questions.
To start, my history with the company—the business, the facility we're at right now—dates back to 1980. I started there as a graduate, and it was a company that employed 1,600 people at the time. It was making steel products for the whole world. As a matter of fact, it made products for Boart Longyear. It was an important part of our product mix.
The evolution of the business was to foreign ownership, and eventually in 2003, under the ownership of a Canadian company, Slater Steel, it went out of business. I left in 2000 when Slater acquired the business. In 2010 I returned to a business that had basically only a melt facility. Those 1,600 people had dwindled to 700 by the time it was shuttered in 2003. When I returned, it was under private equity interest in an effort to restart this business. There were 33 employees and their sole purpose was to maintain some skill set to possibly, some day, restart this business and to keep it from blowing up in the meantime. Old steel mills don't settle well.
In the course of 2010 through 2012, we proved that it was viable and capable of restarting. In 2012, in the first quarter, we hired 70 people to come back and actually operate the facility. We grew from zero dollars in sales and zero tonnes and no market share to $100 million in 2017. In the course of it, it was on the backs of people. There weren't a bunch of manuals out there for us to figure out how to make this stuff work again. We had to get back into stainless steel, pouring ingots, making the caster work that had been totally dismantled. It was the people of Welland and the employees' entrepreneurial spirit, as much as anything, that made it successful. Their skills we underestimated. Some of these people hadn't finished high school, but they could write a thesis on melting stainless steel.
The reality is that people are everything to this business. They're the ones being hurt most by these actions. It's unfortunate. As a matter of fact, this week we're down. We had run fairly steady from 2014 through 2018 Q1. In the second quarter and the latter part of Q1, we basically went down to part-time. Last week we worked three days. This week we're down totally. We've been down a week each of the last three months. It if were not for a project for Bruce Power, we likely would have been on even shorter time.
It's been a challenge. As we look to that situation, we say, “People are suffering. What are we going to do?” We've taken a very proactive approach to finding Canadian solutions. We've talked to everybody, I think, who will listen to me here in Ottawa as well as in Toronto—the ministries of transportation and the like. We're looking for alternatives to try to make a better business, and make a business in Canada.
What I see is—and it will be good for everybody, I suppose, if the tariffs go away.... I say “I suppose” because what replaces the tariffs could be quotas. What concerns me about quotas is that for businesses like ours, which have grown from nothing to something, tariffs are done over years of history. Their history is not a relevant representation of our supply into the United States, so therefore tariffs will be limiting to our growth. If they limit the growth of new companies, who's going to invest in Canada? I struggle with the concept of who will invest in Canada. I think we're hearing the same thing from our colleagues on the panel today. Who is going to invest in this country if we have trouble getting materials back and forth across the border?
I suggested to you in the notes that I provided electronically that if there's a way we can settle this so that all of North America can continue to have investment in all the countries—Canada, Mexico, and the United States.... If you're an entity—and all three of these gentlemen represent entities that are North American—why can't we trade fairly? There's nothing unfair about the prices I provide in the United States.
In the last 12 months, I've been the vice-president of operations for five facilities in the United States while being the president of ASW Steel. During the course of that, our competitor in the United States—Union Electric Steel in Pittsburgh, Pennsylvania—has been offering us steel at exactly the same price I'm providing it for down there. There's nothing dumped about Canadian steel. There are lots of things dumped about imported steel from around the world. The safeguard measures are very appropriate, I think. However, they do not positively impact ASW at all. The reason is that there are seven product codes. We don't fit into those seven product codes. There are some people who will benefit, but you know, we've seen, again, very mature businesses, very mature supply chains. These safeguard measures are based on quotas, above which there are tariffs.
Those quotas have been established with years of supply and very mature supply chains, which means that they are going to have very high thresholds, and the period was taken right up until September of 2018. Unfortunately, that means that the strongest period in the steel cycle over the last seven years will be two-thirds of the period studied for the quotas set under the safeguard measures.
All of that together suggests to me that we still have a little bit of a challenge for people to do business. I don't see the price of steel in Canada rising as greatly as perhaps some say it might. I don't believe that the Canadian steel market will greatly benefit from a number of things, but I do have great comfort that the government is listening, and every time I have come here and I have talked to ISED about how they are dealing with these tariffs, quotas and remission orders, they have been very receptive to protecting Canadian companies, so I'm happy with that.